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CNC Steel Cage Rolling Welding Machine
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Product: Views:254CNC Steel Cage Rolling Welding Machine 
Unit price: Negotiable
MOQ:
Quantity:
Delivery date: Since the payment date Days delivery
Valid until: Long-term effective
Last updated: 2025-03-09 14:50
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Details
Introduction

 

The CNC steel cage rolling welding machine is an intelligent steel cage forming device designed for modern construction engineering. It uses numerical control technology and an automatic welding process, enabling efficient and accurate continuous processing of circular and spiral steel cages. The equipment is widely used in bridge pile foundations, highways, high-speed railways, urban corridors, high-rise buildings, and other large infrastructure projects, and is especially suitable for large-scale standardized steel cage production. By replacing traditional manual lapping with mechanized operation, the processing efficiency is significantly improved. The daily output can exceed 40 meters, and the quality of the finished product is stable, meeting the requirements of the national building code. It is one of the core pieces of equipment in modern construction.

 

manufacturer

Part name

place of origin

Processing technology

Processing equipment

Inspection tool

remark

Xu Hui numerical control Co., LTD

Hydraulic part

Beijing Huade

       

Sealing element

Japan NOK

       

Hydraulic pump

Formosa HYDROMAX

(Sinhong) Gear pump

       

Oil seal

Valqua

       

Hydraulic motor

Taiwan VL (might)

       
           

Seam welder, The trouble spot is the hydraulic system; it can't synchronize.

To solve this problem, we first increased the hydraulic motor; our hydraulic motor is 7.5 kW, while other manufacturers use 4 kW motors.

The hydraulic solenoid valve (which controls hydraulic flow) we use is the same as the one used in Komatsu excavators, supplied by the same supplier, Kaisong Hydraulic. This ensures the power and synchronization of the hydraulic pressure.

 

Product Characteristics

 

1. Intelligent numerical control system

Equipped with a PLC (Programmable Logic Controller) and a touchscreen interface, it allows for one-click setting of parameters such as the diameter of the steel cage, the number of main bars, and the distance between stirrups, enabling automatic control of the entire process and reducing manual intervention.
The parameter memory function allows for quick switching between products of different specifications and can adapt to the parallel production needs of multiple projects.

 

2. Modular Structure Design

The equipment features a split-type assembly structure, which facilitates transportation and quick on-site installation, saving construction preparation time.
Both the fixed and moving plates can be flexibly adjusted. The processing diameter ranges from 0.5 to 2.2 meters, and the length supports 2 to 27 meters, meeting the diverse needs of different sites.

 

3. High-Precision Welding Technology
The standard intelligent welding manipulator ensures accurate positioning of steel bar crossing points, providing high welding strength and preventing leakage, thus guaranteeing the stability of the overall steel cage structure.
An optional laser detection device allows for real-time calibration of stirrup spacing, with error control within ±2mm.

 

4. Efficient Production and Energy Saving
The automatic feeding mechanism operates synchronously with the straightening device of the vertical roller, reducing manual feeding time and improving processing speed.
The stirrup does not require bonding, and the material utilization rate is increased by 1% to 1.5%, which can save hundreds of meters of steel per day.

 

5. Safe and Durable Design
The key components are made of high-strength alloy steel, which is resistant to wear and corrosion, extending the equipment's lifespan by more than 30%.
It is equipped with overload protection and an emergency stop device to prevent accidents and ensure the safety of operators.

Main hydraulic part configuration

 

Technical Parameter Configuration.

 

Serial number

Name of organization

quantity

remark

1

Main Bar Feeding Mechanism

A set

It can carry 12 meters of rebar

2

Rotary parting mechanism

A set

 

3

Ring form rotating mechanism A (fixed side)

A set

2.2m and below pile diameter

4

Ring form rotating mechanism B (moving side)

A set

2.2m and below pile diameter

5

Hydraulic automatic support device

A set

 

6

Hydraulic power station

A set

 

7

Electronic control system

A set

Frequency conversion 3 PLC 1 two spiral synchronization

8

Coil pay-off stand

A set

Bearing capacity 2.2 tons

9

Ring form

Three sets

Make according to drawings; One set of catheters

10

Comes with tools and accessories

A set

 

11

CO2 protected welding machine

A set

Special set

 

Maximum installed capacity

25Kw 380V/50Hz/3Phase

Steel cage diameter range

500-2200mm

Maximum length of steel cage

12M (Customizable extension to 18 meters, 22 meters, 26 meters)

Diameter of main bar and winding bar

Main rib: Φ12-32mm, winding rib: Φ6-16mm

Interbar spacing

50-500mm (stepless adjustable)

Electronic control system

PLC, inverter, touch screen control

Operators, output

3-6 people/class, produce 10-15 cages

Wire winding speed, walking rotation speed

tunable

Operating temperature

0 ~ 40℃

Equipment floor space

30X8X2.3M

Equipment weight

About 13T

 

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