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Efficiency Revolution, Cost Reduction
The daily output of a single machine is equivalent to the workload of 8-10 skilled workers, increasing production efficiency by more than 120%, greatly shortening the construction period and reducing labor costs.
It saves steel bar materials and welding consumables, reducing overall construction costs by 15%-20%.
Quality Assurance, Worry-Free Acceptance
The numerical control process ensures the uniform distribution of the main reinforcement and the accuracy of the hoop spacing, with the finished product qualification rate exceeding 99%, which can easily pass third-party inspections.
The welding strength is consistent, the tensile performance is better than manual lashing, and the safety of the engineering structure is improved.
Flexible Adaptation, A Multi-Purpose Machine
It can process steel cages of different diameters and lengths, and supports customized parameter settings to meet complex engineering needs.
It is suitable for processing main reinforcement bars ranging from φ6 to φ16mm and stirrups ranging from φ5 to φ12mm, and is compatible with a variety of steel bar specifications.
Intelligent Operation, Save Worry and Effort
The user-friendly interface allows for easy operation, with just 30 minutes of training needed to get started, reducing the technical threshold.
It features remote monitoring and fault diagnosis, providing real-time warnings of equipment anomalies and reducing downtime.
Green, Long-Term Return
The low energy consumption design reduces power usage to just 70% of that of traditional welding equipment, aligning with the green construction concept.
The Steel Cage Forming Machine offers a short return on investment cycle, and long-term use can save millions of yuan in cumulative costs.
Efficiency Revolution, Cost Reduction
The daily output of a single machine is equivalent to the workload of 8-10 skilled workers, increasing production efficiency by more than 120%, greatly shortening the construction period and reducing labor costs.
It saves steel bar materials and welding consumables, reducing overall construction costs by 15%-20%.
Quality Assurance, Worry-Free Acceptance
The numerical control process ensures the uniform distribution of the main reinforcement and the accuracy of the hoop spacing, with the finished product qualification rate exceeding 99%, which can easily pass third-party inspections.
The welding strength is consistent, the tensile performance is better than manual lashing, and the safety of the engineering structure is improved.
|
Serial number |
Name of organization |
quantity |
remark |
|
1 |
Main bar feeding mechanism |
A set |
The main bar bearing frame can load 2 tons, improve efficiency and reduce labor intensity |
|
2 |
Rotary parting mechanism |
A set |
The main bar is automatically transmitted and distributed on the circumference of the distributor plate. The separation system is connected to a fixed disk and can follow the synchronous rotation movement |
|
3 |
Ring form rotating mechanism A (fixed side) |
A set |
The motor drives the sprocket to make the fixed rotation, which is controlled by the brand inverter, and the rotation accuracy is high to ensure the uniform spacing of the steel cage |
|
4 |
Ring form rotating mechanism B (moving side) |
A set |
The motor drives the sprocket to move and rotate, which is controlled by the branded frequency converter with high rotational accuracy, ensuring the uniform spacing of the steel cage. The motor drives the rack and pinion to move the moving disc horizontally. |
|
5 |
Hydraulic automatic support device |
A set |
Composed of multiple sets of hydraulic support, automatic lifting, support steel cage, prevent deformation |
|
6 |
Hydraulic power station |
A set |
It is composed of hydraulic cylinder, hydraulic pump (including motor), hydraulic valve and pipe |
|
7 |
Electronic control system |
A set |
Japan Panasonic brand PLC control, double end control panel (Taiwan brand) makes the field operation convenient, after several years of use verification, the procedure is simple and easy to understand, convenient and quick operation, more practical. |
|
8 |
Coil pay-off stand |
A set |
Bearing capacity 2.2 tons |
|
9 |
Ring form |
Three sets |
Better than the porous template, the number of main bars can be arbitrarily increased or decreased, and the main bars are divided evenness |
|
10 |
Steel cage welding method (Welding material: welding wire, welding rod) |
A set |
1. The industry generally uses a special set of CO2 protective welding machine, simple and easy to learn, low failure rate, suitable for each site to use the site environment 2. Automatic welding manipulator (to be purchased separately), can achieve 3D automatic tracking function, solder joints are more accurate, can meet the requirements of efficient production. |
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