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1. Fully automated processing
Realize the full automation of processes such as the automatic feeding of main bars, the straightening and winding of stirrups, and welding, replacing traditional manual binding and welding methods, and significantly improving production efficiency. Equipped with an automatic wire feeding mechanism and a welding manipulator, the spacing can be adjusted online, with precise error control and reduced manual intervention.
2. Precise control and high adaptability
The main bar spacing, rotation speed, and walking speed are controlled by a numerical control system (such as PLC or touch screen). The error in the main bar spacing is ≤1 cm, and the error in the disc bar spacing is ≤5 mm/m.
The range of achievable pile diameters is wide (200 mm to 2500 mm), and it supports various combination modes, such as single main reinforcement, double main reinforcement, single stirrup, and double stirrup, meeting different engineering requirements.
3. Modularization and flexible adjustment
The material distribution tray and formwork adopt a replaceable design, allowing for quick adjustment of the diameter of the steel cage and the number of main bars, facilitating adaptation to projects of different specifications.
It supports sleeve connections or direct feeding of the main rib by butt welding, reducing operational complexity for workers.
4. High-efficiency welding technology
Using CO2 shielded welding, the weld points are full and firm, with minimal material loss. The welding efficiency reaches 12 seconds per weld point, which is 34 times greater than that of manual welding.
1. Processing efficiency
Only 35 people are needed to operate per shift. Two shifts can produce more than 20 12-meter-long steel cages per day, and the efficiency is more than four times that of manual labor.
2. Quality stability
Mechanized production ensures that the main bars are evenly distributed and the diameters of the cages are consistent. The pass rate for supervision and acceptance is high, and even 'exemption from inspection' can be achieved.
The hydraulic support design (such as an 80-ton oil cylinder) prevents the cage from sagging and deforming, while the straightening device enhances the straightness of the reinforcing bars.
3. Energy saving and consumption reduction
Stirrups do not need to be overlapped, saving 1.5% to 2% of materials and reducing construction costs.
The variable-frequency motor and servo drive system optimize energy consumption, with the production power controlled at 1023kW, taking into account both efficiency and energy conservation.
4. Equipment durability
The key components of Spiral rib welding machine are made of high-strength materials (such as No. 45 cold-drawn steel and seamless steel pipes) and are treated with shot blasting and painting processes to extend their service life.
1. Intelligence and convenient operation
Imported electrical control components (such as ABB and Panasonic) ensure operational stability. The operating interface is user-friendly, and workers can start working after simple training.
2. Structural optimization design
The solid material distribution disc and rack-and-pinion transmission enhance the load-bearing capacity and walking accuracy, with the synchronization error of the moving disc as low as 1 mm/100 m.
The modular disassembly and assembly design facilitates transportation and on-site installation, reducing the cost of equipment transfer.
3. Multi-functionality and high compatibility
Supports the production of high-demand products, such as double main bars and double stirrups, while adapting to complex engineering scenarios.
Customized services are offered to meet special requirements, such as processing super-long steel cages (up to 27 meters) or heavy-duty cage bodies.
4. After-sales service guarantee
The manufacturer offers full-cycle technical support, including equipment commissioning, worker training, and 24-hour maintenance response, to ensure production continuity.
1. Flexible Adaptation, A Multi-Purpose Machine
Spiral rib welding machine can process steel cages of different diameters and lengths, and supports customized parameter settings to meet complex engineering needs.
It is suitable for processing main reinforcement bars ranging from φ6 to φ16mm and stirrups ranging from φ5 to φ12mm, and is compatible with a variety of steel bar specifications.
2. Intelligent Operation, Save Worry and Effort
The user-friendly interface allows for easy operation, with just 30 minutes of training needed to get started, reducing the technical threshold.
It features remote monitoring and fault diagnosis, providing real-time warnings of equipment anomalies and reducing downtime.
3. Green, Long-Term Return
The low energy consumption design reduces power usage to just 70% of that of traditional welding equipment, aligning with the green construction concept.
The equipment offers a short return on investment cycle, and long-term use can save millions of yuan in cumulative costs.
The Spiral rib welding machine, with its automation, high precision, and efficiency, has become the core equipment in modern steel bar processing. Its key functions include full-process automation and precise control. Its performance is reflected in three areas: efficiency, quality, and energy conservation. Its advantages lie in intelligent operation, structural optimization, and excellent after-sales support. For large-scale infrastructure projects, this equipment can significantly reduce labor costs and improve project standardization, making it a crucial tool for industry advancement.
https://www.xuhuiintelligent.com/